Industrial SLS Made Accessible
Fuse X1 is a large-format industrial SLS 3D printer, built for engineers, manufacturers, and service bureaus looking to produce large prototypes and high-volume end-use parts with a faster turnaround. Its massive build volume and high packing density enable same-day large parts and 3x the throughput compared to competing platforms. AI-powered Print Intelligence monitors jobs from first layer to final part to reduce failures. Setup takes about an hour; print-to-print changeover takes minutes, and the same end-to-end workflow handles extraction, powder reclaiming, and finishing moving parts from printed to polished in as little as 15 minutes.
Industrial-Grade SLS Printing, Redefined
Features Built for Industrial-Grade Performance
Build Big
Produce full-scale production-quality parts in a massive build volume or run production builds at over 30% packing density to manufacture thousands of end-use parts in days, not weeks.
Low Part Cost
Produce production-quality parts for up to 50% less cost per part, helping manufacturers reduce production costs while scaling high-volume additive manufacturing.
Productive
With 30%+ packing density and a 61.5L build volume, the Fuse X1 fits more parts in a single build than competing industrial SLS and MJF systems,adding up to thousands more parts per week.
Intuitive and Reliable
Fuse X1 fits through a standard door, doesn’t require facility retrofit, and installs and prints on day one. An intuitive touchscreen guides you, while the build unit enables 5-minute changeovers.
Ideal For Every Industrial Application
Engineers, Manufacturers, and service bureaus looking to produce large prototypes and high-volume end-use parts with a faster turnaround.
Explore the Fuse X1 Ecosystem
Fuse X1 Build Unit
Mobile Print Transfer and Cooling for continuous Production
The Fuse X1 build unit contains and transports prints throughout the Fuse X1 ecosystem. It is wheeled and mobile to easily move between the Fuse X1 during printing and Fuse Sift X1 for breakout, with blind-mate power and data connectors for ergonomic print changeovers. An insulated chamber allows the print to passively cool outside of the printer, enabling the next print to start with minimal downtime.
Fuse X1 Vacuum Conveyer
Automated Powder Transport for a Seamless Workflow
Fuse X1 Vacuum Conveyor is the building of the powder transport system. One unit on the Fuse X1 loads refreshed powder into the printer, and a second unit moves sifted reclaimed powder from the Fuse Sift X1 to the Mix Kit or mixing setup of your choice. Additional vacuum conveyors can be used to transport and manage powder as desired to minimize bottlenecks, such as storing powder in large format containers. Each Vacuum Conveyor ships with mounting hardware and a vacuum hose. One Vacuum Conveyor is included with the Fuse X1 and one with the Fuse Sift X1.
Fuse X1 Mix Kit
Efficient Powder Management for Precise, High-Volume 3D Printing
Fuse X1 Mix Kit simplifies powder management by automatically blending reclaimed powder from the Fuse Sift X1 with fresh supply at the precise refresh rate. An included scale ensures an accurate mixing ratio for every batch. Once mixed, the Fuse X1 Vacuum Conveyor loads the material into the printer for the next job. For high-volume operations, additional Vacuum Conveyors can be added for additional flexibility to transfer and store powder as desired.
Fuse Sift X1
Automated Large-Format Powder Recovery for Uninterrupted Production
Fuse Sift X1 is a large format powder recovery station that turns post-print into a clean, hands-off workflow. An integrated powder transport system moves used powder from the Sift X1 to the Mix Kit automatically, and integrated compressed air inlet and gun that helps you recover powder from parts in seconds, replacing slow manual brushing. The sealed glovebox keeps operators and the workspace clean at any build size, while a built-in parts hatch sends broken-out parts straight to a transfer bin to free up the bench. With capacity for 3 to 5 full builds of used powder, Fuse Sift X1 keeps high-volume operations moving without bottlenecking on cleanup.
Fuse Blast High-Capacity Kit
50% More Capacity High-Volume Post-Processing
Scale your post-processing throughput with the Fuse Blast High-Capacity Kit, a drop-in upgrade for Fuse Blast that processes over 50% more parts per cycle than the standard basket. It's the recommended configuration for Fuse X1 users and multi-Fuse 1 Series fleets running large, frequent batches.
A wider 400 mm opening makes loading and unloading easier and more ergonomic, while the added volume prevents the overcrowding that can damage parts of the mid-cycle. Swap it into your existing Fuse Blast in minutes, with no tools or machine modifications required.
Fuse Blast High-Capacity Kit pairs with the Large Tumbler Basket with an extra Fuse Blast Large Tumbler Basket Liner Kit, so high-volume users can replace the liner without any downtime waiting on a separate order.
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